Automatic Powder Coating Production Line With Powder Recycling System In Turkey
Product Description
It is an automatic powder coating line installed in Turkey. The workpieces are first hung on the chain, then conveyed to the powder coating spray booth. After automatic powder spraying, the workpieces are transported to the curing oven. The internal temperature can reach 180-200 degrees, which cures the powder coating rapidly. After curing, the workpieces travel along the chain for cooling and unloading. It is especially equipped with powder recycling system which can collect usefual powder when working. It can save client's cost.
Pre-Treatment (Spray Type)
Dimensions: L40m × W1.2m × H3.9m (subject to the drawings)
Base plate: 1.5 t 304 stainless steel plate (single-sided matte finish)
Side panels: 1.2 t of 304 stainless steel plate (single-sided matte finish)
Roof panel: 1.0 t 304 stainless steel sheet (2B sheet)
Water tank: 1.5 t of 304 stainless steel sheet (single-sided matte finish); total of 4 sets
Pump: vertical pumps installed within the tank, totaling 4 units (acid-and alkali-resistant), equipped with a CE marking plate.
Sprinkler fittings: PVC (gray)
Nozzle: clamping type
Imported ladder: 1 set
High-Temperature Furnace (Bridge Type)
Dimensions: L*W*H=22.5*6.5*5.8m (subject to the drawings)
Furnace body insulation board: 100 mm rock wool board, 0.8 mm galvanized on the interior and 0.8 mm colored panel (gray-white) on the exterior; bulk density: 100 kg/m³
Thermal break cotton board: 50 mm rock wool board, with inner and outer 0.476 mm colored panels (gray-white)
Frame: 10# galvanized square tubing, powder-coated (blue)
Edge banding: 2.0-galvanized sheet, powder-coated (blue)
Circulating fan: Type 4-72-C, 7.5 kW; must include a CE mark plate.
Combustion chamber: 1 unit, 304 stainless steel inner liner
Energy: Natural gas + electricity
Combustor: Natural gas RS34 two-stage fire natural gas combustor, equipped with a combination valve
Power: stainless steel heating element, approximately 216 kW
Explosion-proof opening: 1 set, furnace roof
Furnace inlet exhaust hood: 1 set
Powder Coating Room (Purchased Externally)
Body: PP material
Powder supply center: 1 unit (including vibrating screen pulverizer)
Large vortex: 1 unit, φ1400 mm
Secondary recovery: 12 sets of filter elements with rotating-wing design; power: 37 kW
Filter element spare parts: 2 sets
Reciprocating machine: 2 units; stroke: 1.8 m (with gun mount; 4 units on each side)
Powder containers: PP material, 2 sets (one set as a spare)
Location of the spray gun control cabinet: placed on the platform, similar to the workshop setup.
Powder Spray Gun (Purchased Externally)
Automatic powder spraying gun: 6 sets
Manual powder spray gun: 2 sets
Powder spray gun cabinet: 1 unit
Delivery System
Track: QXG-300#, cross-section 80×80
Chain: QXG-300#, with forked single hanger
Oil collection plate: galvanized
Drive unit: 4 kW, including protective device
Tensioning system: 1 set
Fuel dispenser: six-point type, 1 set
Single hanging fixture: heart-shaped
Drive-By-Wire
Pre-treatment water pumps: 4 sets
High-temperature furnace fan: 7.5 kW
High-temperature furnace probe: 5 units cured, 1 unit dried (no adjustment)
Combustor: Natural gas, 300,000 kcal (two-stage combustion)
High-temperature furnace heating element, 216 kW, electronic control: independent control in 4 stages
Conveying drive: 4 kW (adjustable from 0 to 3 m/min)
Fuel dispenser: 1 unit (220 V)
Tensioning device: one limit stopper
Emergency stop switches: 4 sets